Yes na fixed process documentation attached reference honeywell e. Most companies would jump at the chance to reduce their first article inspection fai time to a few minutes instead of hours or possibly days. Precision first article inspection services for markets such as automotive, aerospace, medical, industrial, and large scale manufacturing. This procedure is not applicable to standard catalog hardware or deliverable software. Part number part number when delivered to engineering drawing requirements. Instructions first article inspection fai report for form mdc 1016 1. As9102 first article inspection procedure provides precise conformance to as9102 aerospace standard ms word and ms excel forms included no need to additionally purchase as9102. The following procedure applies to all first article inspections unless alternate requirements are. The seller shall perform a first article inspection on pearson electronics controlled drawings and specifications unless otherwise specified by the purchase order or sow. Establish a process to extract the applicable dpd design characteristics. The iaqg chartered a multimember writing team with representatives from several member companies to write this standard. Input test procedure number and rev or release date for functional equipment. First article inspection example ballooning an engineering drawing while conducting the fai a common technique called ballooning is used to identify each. What are the aspects to be evaluated by this process.
First article inspection fai shall conform to the requirements of aerospace. Fais can be complicated, but setting up a basic first articleinspection procedure is straightforward. Sqr011 supplier first article inspection assessment checklist. First article inspection in manufacturing calls for the acquisition of dimensions on parts of various shapes and complexity, potentially performed in any kind of environment. Task guide supplier first article inspection assessment checklist. Quality first article inspection page 1 of 2 iss 1 rev 0 june 11 first article inspection fai 1. The as9102 first article inspection procedure fai is compliant with sae standard rev b dated 10162014. If a point cloud report is provided in the first article inspection report that shows comparison of the scanned object to the designers cad model using a color map deviation report, there is no need to provide a dimensional layout using the 2d inspection format comparing individual dimensions to tolerance requirements on a drawing. How to set up a first article inspection procedure bizfluent. Supplier first article inspection document number wi0036 version 1.
Due to its impressive portability, the handyscan 3d can perform the acquisition directly in the metrology lab but also on the customers site, on a production floor or. Fai report characteristic accountability inspection test results 5. The part inspection will then either approve the production to start or stop production and require more adjustment to bring the part into specification which would then require another 1st piece inspection. As9102 first article inspection report fair guidelines. The purpose of the first article inspection is to provide objective evidence that all engineering design and specification requirements are properly understood, accounted for, verified, and documented. The first article inspection establishes the baseline for all subsequent random testing, because it checks every dimension and specification against the drawings, and the actual dimensions of each measurement are recorded, not just passfail checks. Xseries, power zservers, storage the elements listed below must be checked as part of the fai for all ibm part numbers pn. First article inspection kit according to sae as9102. The first article inspection fai procedure provides instruction on conducting first article inspections and the method of documenting a first article inspection. First article inspection guidebook issue date page sqag001 2 22 feb 2018 9 of 31 uncontrolled if downloaded or printed 8. First article inspection supplier printed copies are for reference only.
The organizations system shall provide a process for the inspection, verification, and documentation of a. Prime contractors in the aviation, space and defense industries flowdown the requirements of the as9102 first article inspection procedure to suppliers that have design authority for critical components and assemblies. First article inspection 9102b updated faqs page 3 revision date. The parts are given passfail indications in the inspection report. Nov 11, 2001 first article inspection sample size six sigma isixsigma forums old forums general first article inspection sample size this topic has 1 reply, 2 voices, and was last updated 18 years, 5 months ago by denton. Provide instructions to suppliers and lord personnel for the documentation and submittal of first article inspection reports when required by the purchase order or inspection procedure requirements. The document is intended to guide how this is achieved. The purpose of this standard is to provide a consistent documentation requirement. How to perform first article inspections in under 10 minutes. Does the suppliers fai process require personnel training to perform fai. Asensjac9102 revision a aerospace first article inspection requirement 8. Today, modelbased inspection with a modern metrology platform is the solution.
If you require more accurate inspection, we can ship the first article board to you so that you can carry out inspection in your own workshop. If drawing lists a functional test procedure then you must include it in field 11. Create a document that provides guidelines for when to perform an fai on a product. First article inspection fai of manufactured parts creaform.
The 1st article inspection is the process used by the aerospace industry that would require a supplier to validate document and provide. Change letter or edition and issue of the part number, as applicable. As9102 first article inspection procedure jnf specialties. Fai first article inspection jesse garant metrology center. Isr systems first article inspection per as9102 training updated 462011 first article inspection requirements as9102 rev a aerospace first article inspection requirement invoked by as9100.
Supplier first article inspection assessment checklist assessment of a triumph aerostructures, llc and triumph aerostructures tulsa, llc suppliers first article inspection fai process rev a, 30 nov 2016 page 2 of 4 9. The first article inspection fai procedure includes a first article inspection data sheet and a first article inspection report form as a guide. The purpose of first article inspection fai is to validate 1 sellers product realization processes are capable of producing parts and assemblies that meet all engineering and design requirements, and 2 those processes are stable and repeatable. Before the manufacturing process begins, industry requirements suggest a detailed verification and comparison of product design vs. First article inspection is a lmuk when specified requirement on the purchase order. Supplier first article inspection document number version. As9102 aerospace first article inspection requirement invoked by as9100 7. A first article inspection fai is an involved inspection that fully documents and certifies that every single possible attribute of a product is correct, from the parts simple physical dimensions and the composition of the material used, all the way down to more esoteric features such as cleaning and coating. No matter which method for approval, it is a good idea that you come up with first article inspection requirement during quotation to save time and increase efficiency. These records may be stored electronically in a controlled and secure. Capable of inspecting different parts ranging from martini glasses, automotive engines, and aerospace castings to knee replacement hardware, snapon tools, and pens. Aug 30, 2012 requirements first article inspection reports are to be recorded in english or in a language specified by the customer. Product accountability raw material, special process, functional testing. Part name nomenclature of the article listed in block 2.
First article inspection service on all pcb assembly orders. Does anyone know about first article inspection fai. Supplier first article inspection assessment checklist rev a page 1 of 3 task guide supplier first article inspection assessment checklist revised 30 november 2016 the intent of this guide is to give assessor examples of objective evidence needed to satisfy supplier first article inspection assessment. Fais are typically required when new products are created or the manufacturing steps of an existing part are modified. The company shall perform first article inspection fai on items that represent the production process. Hello every one, i have a new requirement fron my customer, it is necessary to generate the as9102 first article inspection reports, then my question is.
I acknowledge that i have read and adhered to microscans first article procedure and the above mention part is fully compliant to the drawing and the appropriate process documentation is attached. Ballooning and first article inspection reports autodesk. Approved acceptance test procedure atpverification test procedure vtp appropriate training of all personnel ensure production baseline process controls are in place to achieve and maintain. This international standard for first article inspection fai is developed by international aerospace quality group iaqg. New production part verification process change new tool design change part no. Ibm pcb first article inspection fai template ibm integrated supply chain.
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